Our Quality Assurance Process
Our Quality Assurance Process
Our components are battle-tested. In addition, quality control checks are carried out throughout the process, from the initial inspection to the final testing of finished products.
1. Visual Inspection
Using a stereoscopic microscope, we conduct a 360° comprehensive observation of component appearances. Key inspection focus areas include:
- Product packaging condition
- Chip type, manufacturing date, and batch information
- Printing quality and packaging integrity
- Pin arrangement, coplanarity, and casing plating
- Compliance with original manufacturer's external requirements
- Anti-static and moisture protection standards verification
- Identification of used or refurbished components
Visual inspection provides a quick assessment of whether components meet basic quality standards and helps identify obvious counterfeits or substandard products.
2. Solderability Testing
While not a counterfeit detection method (as oxidation occurs naturally), solderability testing is critical for ensuring functionality – especially in hot, humid climates such as:
- Southeast Asia
- Southern states in North America
Testing Standards & Methods:
- Follows joint standard J-STD-002 for test methods and accept/reject criteria
- "Dip-and-look" method for non-BGA surface mount devices
- "Ceramic plate test" for BGA devices (recently added to our service suite)
Recommended for components that:
- Are delivered in inappropriate packaging
- Are over one year old (even in acceptable packaging)
- Display pin contamination
3. X-Ray Inspection
X-ray technology enables 360° internal observation of components to verify:
Internal Structure Verification:
- Consistency across multiple samples
- Detection of mixed batches (Mixed-Up issues)
- Compliance with specifications outlined in datasheets
Connection Status Analysis:
- Integrity of chip-to-package pin connections
- Identification of short circuits and open circuits
- Verification of proper internal packaging connections
4. Functional/Programming Testing
We design comprehensive test protocols based on official datasheets, including:
- Custom test boards
- Specialized test platforms
- Proprietary test programs
Capabilities:
- Verify various functions of ICs to ensure they meet standards
- Testable IC types:
- Logic devices and analog devices
- High-frequency ICs and power ICs
- Various amplifiers
- Power management ICs
- Supported packages: DIP, SOP, SSOP, BGA, SOT, TO-220, QFN, QFP, etc.
Programming Equipment Capabilities:
- Supports detection of 47,000 IC models from 208 manufacturers
- Covers: EPROM, parallel/serial EEPROM, FPGA, configuration serial PROM, flash, BPROM, NOVRAM, SPLD, CPLD, EPLD, microcontrollers (MCU), and standard logic devices