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Our Quality Assurance Process

Our Quality Assurance Process

Our components are battle-tested. In addition, quality control checks are carried out throughout the process, from the initial inspection to the final testing of finished products.

1. Visual Inspection

Using a stereoscopic microscope, we conduct a 360° comprehensive observation of component appearances. Key inspection focus areas include:
  • Product packaging condition
  • Chip type, manufacturing date, and batch information
  • Printing quality and packaging integrity
  • Pin arrangement, coplanarity, and casing plating
  • Compliance with original manufacturer's external requirements
  • Anti-static and moisture protection standards verification
  • Identification of used or refurbished components
Visual inspection provides a quick assessment of whether components meet basic quality standards and helps identify obvious counterfeits or substandard products.

2. Solderability Testing

While not a counterfeit detection method (as oxidation occurs naturally), solderability testing is critical for ensuring functionality – especially in hot, humid climates such as:
  • Southeast Asia
  • Southern states in North America
Testing Standards & Methods:
  • Follows joint standard J-STD-002 for test methods and accept/reject criteria
  • "Dip-and-look" method for non-BGA surface mount devices
  • "Ceramic plate test" for BGA devices (recently added to our service suite)
Recommended for components that:
  • Are delivered in inappropriate packaging
  • Are over one year old (even in acceptable packaging)
  • Display pin contamination

3. X-Ray Inspection

X-ray technology enables 360° internal observation of components to verify:
Internal Structure Verification:
  • Consistency across multiple samples
  • Detection of mixed batches (Mixed-Up issues)
  • Compliance with specifications outlined in datasheets
Connection Status Analysis:
  • Integrity of chip-to-package pin connections
  • Identification of short circuits and open circuits
  • Verification of proper internal packaging connections

4. Functional/Programming Testing

We design comprehensive test protocols based on official datasheets, including:
  • Custom test boards
  • Specialized test platforms
  • Proprietary test programs
Capabilities:
  • Verify various functions of ICs to ensure they meet standards
  • Testable IC types:
    • Logic devices and analog devices
    • High-frequency ICs and power ICs
    • Various amplifiers
    • Power management ICs
  • Supported packages: DIP, SOP, SSOP, BGA, SOT, TO-220, QFN, QFP, etc.
Programming Equipment Capabilities:
  • Supports detection of 47,000 IC models from 208 manufacturers
 
  • Covers: EPROM, parallel/serial EEPROM, FPGA, configuration serial PROM, flash, BPROM, NOVRAM, SPLD, CPLD, EPLD, microcontrollers (MCU), and standard logic devices
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